Application of Central Composite Design for Formulation and Optimization of Solid Dispersion for Dissolution Rate Enhancement of BCS Class II Drug
Neelam Sharma1, Neha Kanojia2,3, Sukhbir Singh1*, Anita Antil3,4
1Department of Pharmaceutics, MM College of Pharmacy, Maharishi Markandeshwar
(Deemed to be University), Mullana - Ambala, Haryana, India 133207.
2Chitkara University School of Basic Sciences, Chitkara University, Himachal Pradesh, India.
3Chitkara College of Pharmacy, Chitkara University, Punjab, India.
4Janta College of Pharmacy, Butana, Sonipat.
*Corresponding Author E-mail: singh.sukhbir12@gmail.com
ABSTRACT:
The objective of this research work was to develop solid dispersion of Fluvastatin sodium (FLS-SD) by solvent evaporation technique for dissolution enhancement of Fluvastatin sodium (FLS). Furthermore, central composite design (CCD) was applied for studying the effect of drug: polymer (w/w) (X1) and surfactant concentration (% w/v) (X2) on dependent variables T50% (Minutes) (Y1), Q90(%) (Y2) and percentage drug content (Y3). Thirteen experimental runs were performed as per CCD design layout and analyzed. The model was exceptional fitted in quadratic model as indicated by lack of fit of p-value more than 0.05. An optimized FLS-SD composition having 0.998 desirability function was explored using Design-Expert software. The theoretical values of t50%, Q90 and % drug content for optimized FLS-SD given by software were 23 min, 94.289% and 88.515%, respectively. The percentage cumulative drug release from FLS, physical mixture and FLS-SD was found 25.43%, 27.54%, and 93.6% within 2 hour which demonstrated superior and significant dissolution enhancement of FLS (*p < 0.05). The r2 for the Zero-order, First-order, Korsmeyer-peppas (K-P), and Higuchi models for FLS-SD were 0.8336, 0.7594, 0.9539 and 0.9234, respectively. K-P model was found superior (y = 0.426x +1.1259, r2 = 0.9539) and ‘n’ value was 0.426(n <0.45) which revealed fickian drug release from FLS-SD. This research work concluded that solid dispersion formulation by solvent evaporation technique could be successfully utilized for dissolution enhancement of BCS class II drug.
KEYWORDS: Central composite design, Desirability function, Dissolution, Fluvastatin sodium, Solvent evaporation technique.
1. INTRODUCTION:
The enhancement of solubility of biopharmaceutical classification system (BCS) class II drugs is highly challenging during the formulation development strategies. Numerous formulation approaches have been utilized to augment drug’s such as nanocrystals1,2, complexation3,4, solid dispersion (SD)5,6, liquisolid compacts7,8, self-microemulsifying drug delivery system 9,10, and co-crystals11,12.
SD formulations have several advantages like enhanced surface area, superior wetting characteristics, conversion of drug from crystalline to amorphous which leads to improvement in aqueous solubility of drugs. The techniques involved for development of SD includes melting method13-15, solvent evaporation16,17, spray drying18,19. Fluvastatin sodium (FLS) is hypolipidemic drug which belongs to BCS class II having log P (4.17) and low water solubility (0.0039mg/mL) which causes lesser drug dissolution and therefore, poor oral bioavailability20. In current research work, FLS-SD were manufactured by solvent-evaporation technique using two hydrophilic polymers i.e. poloxamer 407 and polyvinyl pyrollidone K-30 (PVP K-30)21,22. Central composite design (CCD) was applied for formulation optimization with lesser experimental runs23.
2. MATERIALS AND METHOD:
2.1. Materials:
FLS, PVP K-30 and Poloxamer 407 were purchased from All Well Pharmaceuticals Company, Chandigarh, India, Loba Chemicals (Mumbai, India) and Oniosome Healthcare Private Limited, Mohali, India, respectively.
2.2. Experimental Design:
CCD matrix for experimentation is given in Table 1and mathematical model between Y (response parameter) and X (factors) is given in equation1 23,24.
Yi = b0 + b1X1 + b2X2 + b12X1X2 + b12 X12 + b22 X22 Eq. (1)
Where, b0 denotes constant, b1, and b2 represents main effect, b12 indicates factor-interactions and b12 and b22 signified quadratic effects of factors.
Table 1: Investigated Variables in Design Model
|
Factors |
Values assigned |
||||
|
-1.41 |
-1 |
0 |
+1 |
+1.41 |
|
|
Drug: polymer (X1) |
1:1.59 |
1:2 |
1:3 |
1:4 |
1: 4.41 |
|
Surfactant concentration (% weight/volume) (X2) |
0.59 |
1 |
2 |
3 |
3.41 |
|
Dependent variables |
|||||
|
T50% (Minutes) (Y1) |
|
||||
|
Q90 (%)(Y2) |
|
||||
|
% Drug content (Y3) |
|
||||
|
Layout |
|
||||
|
X1 |
X2 |
||||
|
-1 |
-1 |
||||
|
1 |
-1 |
||||
|
-1 |
1 |
||||
|
1 |
1 |
||||
|
-1.41 |
0 |
||||
|
1.41 |
0 |
||||
|
0 |
-1.41 |
||||
|
0 |
1.41 |
||||
|
0 |
0 |
||||
|
0 |
0 |
||||
|
0 |
0 |
||||
|
0 |
0 |
||||
|
0 |
0 |
||||
2.3. Manufacturing of FLS-SD:
FLS, PVP K30 and poloxamer 407 was dissolved in isopropyl alcohol at 1:20 (w/v) by vortex until formation of a transparent solution. Afterward, the solutions were subjected to removal of organic solvent via evaporation at 80°C in a water bath till appearance of dried solid (FLS-SD). Subsequently, the solid product was transferred to vacuum desiccators for 24 hours for removal of residual solvent from formulation. The resulting solid dispersions were pulverized through shifting via sieve #10, further sieved through # 22 and sealed in glass vials which were placed at room temperature in desiccators 21,25-27.
2.4. Estimation of Response Variables:
In-vitro drug release from FLS-SDs was performed using USP dissolution paddle apparatus (Lab India, Mumbai) in 900ml phosphate buffer pH 6.8 (PB 6.8) under 100rpm at 37°C, n=3). Samples were withdrawn at particular time intervals and analyzed using Systronics ultraviolet spectrophotometer (AU-2701) at 300 nm. The t50% (Y1) (time taken for 50% cumulative drug release; CDR) and Q90 (Y2) (% CDR within 90 min) were estimated from graph plotted between CDR (%) versus time (min) [25-30]. For determination of % drug content, FLS-SD equivalent to 10mg FLS was dissolved in PB 6.8, analyzed in UV spectrophotometer. The % drug content was calculated using equation 231-35.
Estimated quantity of FLS
Percentage drug content = ---------------------------------- ×100
Theoretical quantity of FLS
Eq. (2)
2.5. Model Validation:
The desirability function and optimized FLS-SD composition was evaluated with set criteria of minimum t50% (Y1) while maximum Q90 (Y2) and % drug content (Y3) using Design-Expert software (Trial Version 11.1.2.0, Stat-Ease Inc., MN). The desirability of design model was validated by manufacturing of checkpoint FLS-SD batch and its evaluation for response parameters (experimental values) which were then compared with theoretical values (given by software) to observe the closeness between experimental and theoretical values23,36-38.
2.6. In-Vitro Drug Release Profile and Release Kinetics Study:
The in-vitro drug release study from FLS, PM, and FLS-SD was inspected using USP paddle equipment as explained previously in section 2.4. The % CDR data were incorporated into in-vitro kinetic models. On the basis of values of regression coefficient (r2), the best fitted model was established to demonstrate the drug release trend. The release exponent value (n) was obtained from Korsmeyer-Peppas model and interpreted using the standard values like n < 0.45 (fickian diffusion), 0.46-0.88 (anomalous diffusion), 0.89 (case II transport) and > 0.89 (supercase II transport)39,40.
3. RESULTS AND DISCUSSIONS:
3.1. t50% (min) (Y1)
Since, the difference between the adjusted r2 (0.9264) and predicted r2 (0.7581) was less than 0.2 as obtained from fit summary statistics (Table 2). The p-value (lack of fit) for Y1 was found 0.12 (p>0.05) (Table 3). Insignificant lack-of-fit p-value showed good model fitting. This illustrated that quadratic design was best fitted for t50%. The t50% was significantly affected by drug: polymer (X1) and surfactant (X2) as main effect (p < 0.05) while interaction effect between X1 and X2 was non-significant (p > 0.05) The quadratic effect of X12 and X22 on Y1 was also found significant (p < 0.05) (Table 4). From polynomial equation 3, it has been revealed that drug: polymer (X1) and surfactant (X2) produced antagonistic outcome on t50% (b1= -2.19; b2 = -1.33). This showed that increasing the amount of X1 and X2 in SD decreases the value of t50%.
Y1 = 30.60 - 2.19X1 - 1.33X2 + 0.75X1X2 - 0.9857X12 - 2.49X22 Eq. (3)
This could be attributed to the solubilizing characteristics and surface
tension reducing characteristics of PVP K-30 and Poloxamer 407 which augmented
the in-vitro drug dissolution and reduced the value of t50%
(Figure 1)41-47.
Table 2: Fit Summary Statistics for Response Parameters
|
Factor |
Source |
Sequential p-value |
Lack of Fit p-value |
Adjusted R² |
Predicted R² |
|
Y1 |
Linear |
0.0319 |
0.0030 |
0.3977 |
0.1294 |
|
2FI |
0.5426 |
0.0024 |
0.3593 |
0.1100 |
|
|
Quadratic |
0.0002 |
0.1200 |
0.9264 |
0.7581 |
|
|
Cubic |
0.9528 |
0.0305 |
0.8990 |
-0.9820 |
|
|
Y2 |
Linear |
< 0.0001 |
0.0114 |
0.8439 |
0.7266 |
|
2FI |
0.2530 |
0.0114 |
0.8512 |
0.7026 |
|
|
Quadratic |
0.0137 |
0.0561 |
0.9439 |
0.7997 |
|
|
Cubic |
0.0334 |
0.2562 |
0.9798 |
0.8271 |
|
|
Y3 |
Linear |
0.0014 |
0.0072 |
0.6785 |
0.5182 |
|
2FI |
0.5703 |
0.0057 |
0.6560 |
0.2395 |
|
|
Quadratic |
0.0017 |
0.0897 |
0.9287 |
0.7569 |
|
|
Cubic |
0.7995 |
0.0256 |
0.9088 |
-0.8413 |
Table 3. ‘Lack of Fit’ Test Statistics for Response Parameters
|
Factor |
Source |
Sum of Squares |
df |
Mean Square |
F-value |
p-value |
|
Y1 |
Linear |
51.62 |
6 |
8.60 |
28.68 |
0.0030 |
|
2FI |
49.37 |
5 |
9.87 |
32.91 |
0.0024 |
|
|
Quadratic |
3.32 |
3 |
1.11 |
3.68 |
0.1200 |
|
|
Cubic |
3.23 |
1 |
3.23 |
10.76 |
0.0305 |
|
|
Y2 |
Linear |
147.45 |
6 |
24.57 |
14.18 |
0.0114 |
|
2FI |
125.50 |
5 |
25.10 |
14.48 |
0.0114 |
|
|
Quadratic |
31.91 |
3 |
10.64 |
6.14 |
0.0561 |
|
|
Cubic |
3.04 |
1 |
3.04 |
1.75 |
0.2562 |
|
|
Y3 |
Linear |
273.54 |
6 |
45.59 |
18.18 |
0.0072 |
|
2FI |
263.01 |
5 |
52.60 |
20.98 |
0.0057 |
|
|
Quadratic |
33.97 |
3 |
11.32 |
4.52 |
0.0897 |
|
|
Cubic |
30.20 |
1 |
30.20 |
12.04 |
0.0256 |
Table 4. Analysis of Variance for Response Parameters
|
Factor |
Source |
Sum of Squares |
df |
Mean Square |
F-value |
p-value |
|
Y1 |
Model |
100.71 |
5 |
20.14 |
31.22 |
0.0001* |
|
X1 |
38.22 |
1 |
38.22 |
59.24 |
0.0001* |
|
|
X2 |
14.19 |
1 |
14.19 |
22.00 |
0.0022* |
|
|
X1X2 |
2.25 |
1 |
2.25 |
3.49 |
0.1041 |
|
|
X12 |
6.70 |
1 |
6.70 |
10.39 |
0.0146* |
|
|
X22 |
42.93 |
1 |
42.93 |
66.54 |
< 0.0001* |
|
|
Lack of Fit |
3.32 |
3 |
1.11 |
3.68 |
0.1200 |
|
|
Y2 |
Model |
1148.03 |
5 |
229.61 |
41.37 |
< 0.0001* |
|
X1 |
638.48 |
1 |
638.48 |
115.05 |
< 0.0001* |
|
|
X2 |
394.02 |
1 |
394.02 |
71.00 |
< 0.0001* |
|
|
X1X2 |
21.95 |
1 |
21.95 |
3.96 |
0.0871 |
|
|
X12 |
75.64 |
1 |
75.64 |
13.63 |
0.0077* |
|
|
X22 |
9.56 |
1 |
9.56 |
1.72 |
0.2307 |
|
|
Lack of Fit |
31.91 |
3 |
10.64 |
6.14 |
0.0561 |
|
|
Y3 |
Model |
1014.35 |
5 |
202.87 |
32.27 |
0.0001* |
|
X1 |
760.53 |
1 |
760.53 |
120.99 |
< 0.0001* |
|
|
X2 |
14.26 |
1 |
14.26 |
2.27 |
0.1758 |
|
|
X1X2 |
10.53 |
1 |
10.53 |
1.68 |
0.2366 |
|
|
X12 |
222.16 |
1 |
222.16 |
35.34 |
0.0006* |
|
|
X22 |
20.27 |
1 |
20.27 |
3.22 |
0.1156 |
|
|
Lack of Fit |
33.97 |
3 |
11.32 |
4.52 |
0.0897 |
*p < 0.05
3.2. Q90 (Y2):
The Q90 was superlative fitted in quadratic model (adjusted r2 = 0.9439 and predicted r2 = 0.7997) (Table 2). The equation 4 explained the effect of independent parameters on Q90.
Y2 = 81.52 + 8.95X1 + 7.03X2 - 2.34X1X2 - 3.31X12 + 1.18X22 Eq. (4)
Q90 was considerably affected with change in values of X1, X2, and X12 (p < 0.05) (Table 4). The b1 and b2 were +8.95 and +7.03 which explained that increase in the drug: polymer and surfactant concentration resulted in considerable rise in Q90 which again is attributable to solubilizing action of PVP K-30 and Poloxamer 40741-47 (Figure 2).
3.3.Percentage Drug Content (Y3)
The quadratic model was supreme fitted to the percentage drug content (adjusted r2 = 0.9287) and predicted r2 = 0.7569) (Table 2) and p-value for lack of fit was found 0.0897 (p > 0.05) (Table 3). The equation 5 elucidated the impact of independent parameters on percentage drug content:
Y3 = 83.33 + 9.76X1 + 1.34X2 + 1.62X1X2 - 5.68X12 - 1.71X22 Eq. (5)
With rise in drug: polymer, the percentage drug content in formulation was enhanced (b1= +9.76) (Table 4) (Figure 3)43.
Figure 1. Response Surface Plots Depicting Effect of Various Factors on t50% of FLS-SD.
Figure 2: Graphical Depiction of Influence of Factors on Q90 of FLS-SD.
Figure 3. 2-and 3-dimensional pictorial view of effect of factors on Percentage Drug Content of FLS-SD.
3.4. Model Validation:
The optimal values of optimized FLS-SD were 1:4.074 of drug: polymer and 3.102% of Poloxamer 407 having desirability function of 0.998 as explored by Design Expert Software. It also provides theoretical values of t50%, Q90 and drug content corresponding to 23 min, 94.289% and 88.515%, respectively. An additional batch of FLS-MS was produced with optimal amount of X1 and X2. The experiential t50%, Q90 and percentage drug content for formulated batch were estimated 24 min, 90.81% and 86.29%, respectively, which concurred intimately with the theoretical values23,36-38.
3.5. In-Vitro Drug Release Study:
The percentage CDR from the FLS, PM and FLS-SD was found 25.43%, 27.54%, and 93.6% within 2 hour, respectively which revealed that dissolution enhancement of FLS was significant on manufacturing of solid dispersion formulation (*p< 0.05) (Figure 4). This could be due surface activity of poloxamer 407 and amorphous characteristics of PVP K-30. The r2 for the Zero-order, First-order, Korsmeyer-peppas, and Higuchi models for FLS-SD were 0.8336, 0.7594, 0.9539 and 0.9234, respectively. The regression equation for Korsmeyer-peppas was found “y=0.426x+1.1259” giving ‘n’ value was 0.426 (n <0.45) which revealed fickian drug release from FLS-SD48-54.
Figure 4. In-Vitro Drug Release Pattern from Pure Drug, Physical Mixture, and Optimized FLS-SD. *Significance in comparison to FLS.
4. CONCLUSION:
This research work showed that solid dispersions of Fluvastatin sodium (FLS-SD) were successfully synthesized via solvent evaporation technique. CCD explored an optimized FLS-SD composition i.e. drug: polymer of 1:4.074 and 3.102% of surfactant/emulsifier. The % CDR from FLS, physical mixture and FLS-SD was 25.43%, 27.54%, and 93.6% within 2 hour which showed significant enhancement of dissolution rate of FLS on incorporation of drug in FLS-SD (*p< 0.05). The drug release from FLS-SD was fabulously fitted in K-P model (r2 = 0.9533). The n-value for K-P model was 0.426 which illustrated fickian drug release from FLS-SD. This investigation concluded that concluded that solid dispersion formulation by solvent evaporation technique could be effectively utilized for dissolution enhancement of BCS class II drug.
5. CONFLICT OF INTEREST:
The authors declare no conflict of interest.
6. ACKNOWLEDGEMENTS:
The authors express gratitude to Chitkara College of Pharmacy, Chitkara University, Punjab, India, for motivational support for the compilation of this research.
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Received on 23.07.2021 Modified on 10.03.2022
Accepted on 08.08.2022 © RJPT All right reserved
Research J. Pharm. and Tech 2022; 15(12):5659-5664.
DOI: 10.52711/0974-360X.2022.00954